EnSaLine S Side Mounted agitator
Med Alfa Laval EnSaLine™ S sidemonteret røreværk sparer du tid og driftsomkostninger fra dag ét. Med markante energibesparelser, nem vedligeholdelse og forberedelse til industrielle tilslutningsmuligheder sætter EnSaLine-røreværker en ny standard for røreværksydelse. Impellerdesignet sikrer skånsom produktbehandling, højt udbytte, fremragende rengøringsvenlighed og reducerer energiforbruget med op til 80 %. Vedligeholdelse kan udføres af én tekniker på under 30 minutter fra tankens yderside.
Fremragende præstation. Ubesværet drift og vedligeholdelse
- Spar tid på vedligeholdelse. Alle tætninger og lejer er samlet i én udskiftelig patron for nem og sikker vedligeholdelse på under 30 minutter.
- Undgå kontaminering. Det fuldt udskylbare design og tætningshuset tilbyder fremragende rengøringsvenlighed og øger produktsikkerheden.
- Forbedret energieffektivitet. EnSaFoil-impellere giver højere effektivitet end lignende teknologier og mindsker energiforbruget med op til 80 %.
- Undgå uplanlagt nedetid. Sensorer overvåger driftsforholdene for at undgå pludselige fejl, optimere serviceintervaller og forlænge udstyrets levetid.
- Garanteret ydeevne. EnSaLine-røreværker leverer høj ydeevne fra dag ét.
EnSaLine™ er udviklet specifikt til tanke, der anvendes i fødevare-, mejeri-, drikkevare-, farmaceutiske samt hjemme- og personlig pleje-industrierne. EnSaLine-røreværker opfylder de højeste hygiejnestandarder. De er 3A-certificerede, og alle ikke-metalliske dele er fuldt ud FDA-kompatible. Rengøring på stedet (CIP) kan udføres, mens røreværket er i drift. EnSaLine-røreværker fås i diametre fra Ø250 til 1900 mm.
How do EnSaline side mounted agitators work?
Designed for efficiency
EnSaLine side mounted agitators set a new standard for exceptional mixer and agitator performance. An electrical motor transmits, either directly or via a gearbox, the energy required for mixing and blending to the tank agitator shaft. The shaft rotates, turning the agitator’s unique energy-saving impellers.
Effective mixing and blending
The movement of the EnSaFoil two or three blade impeller creates a high flow rate with low shear due to the highly effective axial pumping effect on the fluid. This results in effective mixing and blending of the entire contents of the tank. The high mixing efficiency cuts energy consumption by up to 80%. The design also minimizes heat transfer to the product, reducing the load on the cooling systems.
Easy maintenance
EnSaLine agitators are designed for effortless maintenance that can be carried out by one technician in only 30 minutes with rapid and tool-free access. The shaft remains securely fixed, eliminating the need to enter the tank. Sealings and O-rings can be replaced from the outside.
Full connectivity
Prepared for wireless condition monitoring, EnSaLine mixers and agitators provide full control during daily operation and enable predictive maintenance.
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Q-doc dokumentationspakke
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Service
Vores dedikerede serviceteam hjælper dig med reservedele og ekspertise, uanset hvor og hvornår du har brug for det. Ved at sikre større oppetid, tilgængelighed og optimering, håndterer vi dine bekymringer og maksimerer dit investeringsafkast. Ved at integrere vores services i en Alfa Laval-serviceaftale kan vi hjælpe dig med at opnå en forudsigelig og bekymringsfri drift.
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Effortless efficiency
EnSaLine agitators deliver exceptional efficiency, reducing processing time and costs. EnSaFoil impellers deliver higher efficiency than comparable equipment, reducing processing time and increasing productivity. At a dairy facility, EnSaLine has demonstrated its high efficiency by reducing energy consumption in the agitation process to less than one-quarter of previous levels. At the same time, its hygienic design and superior cleanability ensure uncompromised product safety.
Effortless maintenance
The innovative, easy-to-access drive unit allows you to safely carry out inspections and maintenance in minutes rather than hours. No hoist is needed and no need to enter the tank. In addition, the unique Alfa Laval shaft seal assembly requires a minimal number of spare parts. Tailormade service tools prepacked in one suitcase allow for easy maintenance.
Effortless connectivity
EnSaLine agitators are prepared for industrial connectivity – enabling remote monitoring and support as well as remote control and automation.
Learn more about how Alfa Laval’s advanced condition monitoring system Clariot can optimize your agitator performance and help reduce unplanned downtime.
Effortless configuration
Designed for simplified configuration, easy access to parts, and speedy installation, EnSaLine empowers integrators and tank builders to meet customer demands with more efficiency and flexibility than ever.
Special EnSaFerm agitator for fermentation
The EnSaFerm agitator ensures the highest standards of hygiene and maximum efficiency in dairy fermentation processes. The vertical blades of the impeller create radial flow that greatly improves coagulum breaking and reduces heat transfer.
Effortless upgrades
Existing agitators can easily be upgraded to EnSaLine for improved hygiene, easier maintenance and lower energy consumption. Modular seals provide flexibility. The cartridge can easily be replaced for different applications or different process properties, ensuring long service life of the agitator.
Nyeste succeshistorier fra vores kunder
FAQs on how the EnSaLine agitators and mixer improve energy efficiency and ensure reliable operation
Q. Is it possible to upgrade existing old agitators and gain benefits from EnSaLine?
A. Yes! It is easy. We just need some information on your existing flange diameter and then we can make a tailormade upgrade solution for you.
Q. How do I design my tanks with lifting lugs to incorporate service/maintenance on the agitators?
A. You don’t need any lifting lugs or special devices, because the EnSaLine agitators are fully serviceable from the outside using only a few basic tools—no drive‑unit dismantling required during maintenance.
Q. My welding flange is distorted during welding on my current design. How can I avoid this?
A. Our design significantly reduces this risk, and the lateral sealing system can handle far greater deviation than conventional solutions.
Q. How do the EnSaLine agitators improve efficiency?
A. By evaluating the entire mixing process and incorporating our EnSaFoil impeller into the technical proposal, we can guarantee measurable energy savings compared to existing solutions.
Q. How can I handle an unexpected equipment failure late at night when only one service technician is on site?
A. With a spare cartridge that includes the complete sealing arrangement, your technician can replace the entire unit in under 30 minutes and resume operation immediately afterward.
Q. How can I service the problematic O‑ring located between the mounting flange and the welding flange?
A. There’s no need for service at all, as this component has been completely eliminated from the design.
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